Question 1

What fonts work with solid aluminium letter cutting?

Accepted Answer

Solid Aluminium letters are laser cut, which means virtually any font can be used — including scripts, serifs, and decorative typefaces. The minimum stroke width is approximately 1.5mm depending on the material thickness. We have a curated library of hundreds of fonts, or you can supply your own.

Question 2

How thick can solid aluminium letters be?

Accepted Answer

We offer solid aluminium in 1.5mm, 2mm, 3mm thicknesses. Thicker material creates a more substantial look and stronger shadow when mounted with stand-offs. For even greater depth, consider our fabricated metal letters (10mm-100mm thick).

Question 3

Will solid aluminium letters rust or corrode?

Accepted Answer

Solid aluminium is naturally corrosion-resistant and suitable for long-term outdoor use. With a protective finish (painted), aluminium letters will last 10+ years outdoors.

Question 4

How are metal letters mounted?

Accepted Answer

We offer several mounting options: stud-mount pins (threaded studs welded to the rear for stand-off mounting), VHB adhesive tape (industrial double-sided tape pre-applied), or threaded rod stand-offs (for a raised shadow effect at 15-25mm from the wall). For accurate wall placement, add the optional full-size 1:1 hard-paper placement template in the calculator above.

Question 5

What is the production time?

Accepted Answer

Standard production is 5-7 business days to dispatch after artwork approval. Delivery is a flat $40 Australia-wide, or collect free from our Botany NSW workshop.

Question 6

Can I see a proof before production?

Accepted Answer

Yes, we send a digital proof for your approval before cutting. The proof shows exact letter shapes, sizes, and spacing. No cutting begins until you approve the proof. Changes at proof stage are free.

Question 7

What is the minimum letter height for laser-cut metal?

Accepted Answer

The minimum letter height for solid aluminium letters is 50mm. This ensures clean cut edges and sufficient structural rigidity. For very small lettering below this threshold, consider etched metal nameplates or UV-printed ACM panels instead.

Question 8

Can I UV print onto metal letters?

Accepted Answer

Yes — UV direct printing is available on aluminium, stainless steel, brass, and copper letters. This allows full-colour logos, gradients, or photographic imagery to be printed directly onto the polished or brushed metal face. Select the UV Print option in the calculator above.

Question 9

What thicknesses are available?

Accepted Answer

We offer solid aluminium in 1.5mm, 2mm, 3mm. Thicker material creates greater depth and a stronger shadow when mounted with stand-offs, giving a more premium appearance. For illuminated depth beyond 10mm, see our fabricated 3D metal letters.

Question 10

Are custom colours or finishes available?

Accepted Answer

Aluminium letters can be left raw, anodised, or painted in any custom colour using Dulux or Pantone matching.

Question 11

Are flat metal letters suitable for outdoor signage?

Accepted Answer

Yes — aluminium is corrosion-resistant and suited for outdoor use for 10+ years when painted. All letters are produced in Sydney. Delivery is a flat $40 Australia-wide, or collect free from our Botany NSW workshop.

Question 12

What industries commonly use flat metal letters?

Accepted Answer

Flat laser-cut letters are used across: corporate reception and lobby signage, hotel and hospitality fascias, retail shopfronts, medical and dental practices, real estate agency branding, award plaques, and heritage building nameplates. The clean profile suits both contemporary and traditional design aesthetics.

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Solid Aluminium Letters

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Solid AluminiumLetter Cutting — Precision Cut In-House

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Quick Specs

Other Materials

Solid Aluminium Letters

Line 1

Solid AluminiumLetter Cutting — Precision Cut In-House

Related Products

Aluminium Letters

Stainless Steel Letters

Brass Letters

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Flat Acrylic Cut-Outs

Acrylic Fabricated Letters

3D LED Acrylic Letters

Custom Neon Signs

Brushed ACM Signs

ACM Signs

Acrylic Signs

Foam PVC Signs

Wall Graphics

Slimline Lightbox

Rounded Lightbox

A-Frame Signs